Details
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PRODUCT INSTRUCTION
The emulsifier homogeneous material in the pot through the pot was stirred polytetrafluoroethylene blade frame (blade always meet the inner wall of the pot, sweep wall-sticky material), continuous generation of new interface, and then through the mixer block, reverse its stirring blade, the material is cut, compressed, folded, allowed to stir, mix and homogenizer at the bottom of the pan to the downstream, then shearing strength generated by the high speed rotation between the rotor and the stator, impact process, turbulence and the like so that the material to be cut in the cut seam, quickly broken into fine 200nm of ~ 2μm. Material micronization, emulsification, mixing, homogenization and dispersion can be completed in a short time. Since the homogenizer is in a vacuum state, the bubbles generated during the stirring process of the material are taken away in time. After the homogenization of the emulsifier, the lid is raised, and the dump button switch is pressed to discharge the material in the pot to the outer container of the pot (or open the bottom valve and the pressure valve to discharge directly).
PROCESS FLOW
ATTENTIONS ON OPERATION !!!!
1. Connecting power supplying, be ensure voltage matches and ground wire safety ground. then turn on the main power switch; (after the motor is connected wire successfully or restarted after not be used a while times, it should be tested running through inching and test the stirring frame first, the frame should be rotated counterclockwise when looking down. If working correct then test homogenizer)
2. Correctly connect the each pipes/tubes of the main pot and the water/oil pot. check all valves if closed and other parts are intact before star the machine;
3. Ensure the main pot body fits the lid completely when machine working, especially when homogenizer/stirrer/vacuum pump is working. mechanical seal’s vacuum machine must be connected with cooling water before machine running;
4. The homogenizer is not allowed to run in an empty pot due to its rotating with high speed, so as not to burn the seal parts;
5. The order of operation must not be wrong for vacuum pump(turn on/off).
Turn on steps: press the button of vacuum pump on the operation panel first. Then open the vacuum valve on the lip of main pot.
Turn off steps: close the vacuum valve first, then turn off the vacuum pump through the button on the operation panel.
6. Cut down the power source when working with maintenance or cleaning;
7. Never put your hands into the kettle while the equipment is running to prevent accidents;
8. Shut down immediately if any abnormal noise occurs when the machine is running, then figure out the problem;
9. Do not perform any heating operation without injecting any heat transfer oil or water;
DESIGN OF VACUUM EMULSIFIER MIXER
PARAMETER
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Equipment Name |
100L Vacuum Homogenizer Emulsifying Machine |
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Production Capacity |
A. Emulsifying Pot design capacity: 100L. B. Effective working capacity: 80L. C. Minimum working capacity: 35L |
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The Pot Lid |
A. Material: SS316. B. Sight observation port DN100，Liquid inlet:DN25, Powder inlet port DN25 , LED lighting, Vacuum port DN25, Evacuated port DN25, vacuum pressure gauge, can lid clamp, vacuum level sensor, CIP cleaning spray balls, manual sanitary valves and other necessary fittings, Nitrogen connector. |
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The Pot Body
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A. Mirror polishing after turning the can body to ensure good roundness. B. The flange surface and the lid of the stirring pot are sealed by a silicone seal. Three-layer structure, reversible tank, manual tilting angle of 120°, discharging is clean and no residue. Inner layer material SS316L, wall thickness 5mm. Pot body diameter: φ500mm, bottom oval head. Middle jacket, material SUS304, wall thickness 4mm, diameter: φ600mm. The jacket can be heated and cooled by water or heat transfer oil. Outer shell, material SUS304, wall thickness 3mm, diameter: φ700mm. The aluminum silicate insulation layer is filled between the outer layer and the interlayer, and the heat preservation effect is good, and it can prevent burn workers. Inner and outer surface mirror polishing |
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Preparatory Pots (Water Pot) |
Design Volume:60L,Working Volume:45L Self-Open Pot Cover Inner layer:SS316,Thickness:3mm.Out layer:SUS304,Thickness:3mm Disperser Mixer:SS316, 0.55KW/380V/50HZ.Speed:1400R/Min Discharge:Bottom Discharge/Main Emulsifying Pot Vacuum Suction Temperature Control:PT100 Sensor Heating:Electronic Heating 4.5kw/380V/50HZ Buttom Control |
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Preparatory Pots (Oil Pot) |
Design Volume:45L,Working Volume:35L Self-Open Pot Cover Inner layer:SS316,Thickness:3mm.Out layer:SUS304,Thickness:3mm Disperser Mixer:SS316, 0.55KW/380V/50HZ.Speed:1400R/Min Discharge:Bottom Discharge/Main Emulsifying Pot Vacuum Suction Temperature Control:PT100 Sensor Heating:Electronic Heating 4.5kw/380V/50HZ Buttom Control |
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The Stirring System |
A. Stirring with frame scrape, material SS316L. Motor: Three-phase asynchronous motor 380V/50Hz, power 1.5kw. Transmission: The speed reducer is driven by special gear structure. Transmission bearings adopt the Japanese NSK brand. Output speed 0-86 rpm, frequency converter with digital display, stepless speed regulation. The paddles are inclined at 45°, two-way convection stirring, and the material can be turned up and down. The scraping wall is made of PTFE PTFE, always fit the pot wall and sweep the pot wall. The material continuously creates new interface, no dead angles, and improves heat transfer efficiency. B. Homogenizing Stirring, material SS316L. Motor: Three-phase asynchronous motor 380V/50Hz, power 3kw. A new generation of homogeneous emulsified head, has better effect in shearing and emulsifying. Adopting upper homogenization, the emulsified shaft is tested by dynamic balance and has good stability. The output speed of the head is 0-2960 rpm, the frequency converter has digital display, stepless speed regulation. Transmission bearings adopt the Japanese NSK brand. Homogeneous shaft seal with imported rotary lip seal. |
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Vacuum System |
Using rotary vane vacuum pump, power: 0.75kw / 380V/50hz. With stainless steel buffer bottle, Installation of the check valve Vacuum degree -0.095Mpa, can realize vacuum feeding and de-protection function, can maintain pressure for a long time |
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The Lifting System |
Electric lifting: power: 0.75kw/380V/50Hz, lifting stroke 700mm. |
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The Heating System |
Interlayer electric heating, temperature can be set, reserved steam line and instrument valve. The temperature sensor uses thermocouple PT100, temperature range 0-199 °C, intelligent digital display. |
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The Cooling System |
Jacket water circulation cooling. |
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The Discharge Method |
Dumping and discharging (120 degrees of dumping angle), bottom valve discharge, DN38 tank bottom valve. |
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Time Control |
With intelligent time relay, Can set the stirring time, intelligent timing. |
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Security system |
A. When the stirring is started, the lid cannot be raised. B. When the lid is raised and lowered, the stirring cannot be operated. C. The cover cannot be opened during negative pressure in the pot. D. Automatic protection of the frequency converter when the stirring motor is overloaded. E. When the material floats to the top of the pot, the vacuum pump stops automatically and the material is not sucked into the vacuum pump. F. The fuselage is equipped with a safety warning sign. |
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The Control System |
Control cabinet panel material SUS304, with button control. It can realize equipment start, emergency stop, stirring, homogenization, heating, vacuum, pretreatment tank stirring, Time setting and the frequency converter stepless speed operation. |
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Equipment Dimension |
Main frame: 1750X650X (2250-2950) mm (including lifting height). Water tank rack: 1600X800X1500mm |
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WORKING LIFE |
15YEARS |
TECHNICAL ADVANTAGES
DETAILS ON 100L COSMETICS CREAM VACUUM EMULSIFIER MIXER MACHINE
100L Cosmetics Cream Vacuum Emulsifier Mixer Operation Panel
PRODUCT APPLICATION EFFECT
Mixing and dissolving: soluble solid or liquid is peptized together with another liquid in molecular or colloidal state, such as milk crystal powder, salt, sugar, ether sulfate, abrasive, hydrocolloid, CMC/thixotropic agent, Rubber, natural synthetic resin.
Dispersion and suspension: immiscible solid and liquid form a smaller particle size mixture or suspension. Such as catalysts, matting agents, pigments, graphite, paint coatings, alumina, compound fertilizers, inks, fillers, herbicides, fungicides, etc.
Emulsification: make two liquids that are not compatible with each other to achieve the effect of oil-in-water or water-in-oil, such as cream, ice cream, animal oil, vegetable oil, protein, silicone oil, light oil, mineral oil, paraffin wax and wax emulsion, rosin, etc.
Homogenization: Make the emulsified and suspended particle size smaller and more evenly distributed, such as cream, condiments, juice, jam, seasoning, fat emulsion, toothpaste, printing ink, enamel, etc.
PROJECT
AUTHORITY CERTIFICATE
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Powerful high shear mixer review by Weldon Daniel on 8/6/2021Super powerful, a great deal overall. hope can get a discount on second one, hahaha :))
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Good Machine, Good Service!! review by William Lee on 7/2/2021
I got this machine and it works smooth and perfect. just want to say thank you here. and I'm keeping an eye with your company if any purchasing plan available between us in the furture.
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Works well on this vacuum emulsifying machine, GOOD MACHINE !!! review by Diane Obonna on 7/1/2021
I really appreciate for you guys gave me the good homogenizing solution. cosmetic cream comes out very finer and perfect!!!
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Awesome! Nice product review by David Megrath on 6/30/2021
Amazing results and quality for cosmetics grade mixing and homogeneous. Thanks a lot again....lol
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interested in and a question review by Rich Deluca on 6/25/2021
Hi, I'm intereste in this item, it looks great. what partical size of this machine can be made? what is price to US? it is helpful you can reply me as soon as you can. I just sent an email to your mailbox emulsifyingmixer@foxmail.com. please check it. thx and nice day sir!!
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