Product was successfully added to your shopping cart.
0item(s)

You have no items in your shopping cart.

High Shear Mixer

High shear mixer

A high shear mixer is used to shear, disperse, impact materials through high-speed rotation of homogeneous head connected with the engine so that materials will become smoother to push the integration of oil and water. It is widely used in various cream products including cosmetics, bath cream, sun cream and so on. In addition, sauce and fruit juice in food industry, ointment in pharmaceutical industry, products in petrochemical industry and printing ink in paint coating industry will also use the emulsifying mixer.


I.Operating principle

The rotor is in a precise coordination with the stator. The claw-type work head (forged by rotor and stator) can suck materials from two directions, so the shear rate is high. 

Through high-speed and steady rotation of rotor, a batch-type high shear dispersing emulsifying homogenizer can form high-frequency and strong speed of periphery tangent, angular velocity and other comprehensive kinetic energy and efficiency; under the function of stator, strong and repetitive hydraulic shearing, rubbing, centrifugal extrusion, flow collision and other comprehensive effects take shape in the reasonably narrow gap between rotor and stator. The material repeats the above working process in the container and finally the product can be obtained.

 

II. Batch-type high shear operating process

Under the centrifugal force produced by highly rotated rotor, the material in the picture is sucked into the working chamber on axis direction simultaneously from upper and lower feeding area of the working head. The strong centrifugal force throws the material on radial direction into the narrow and precise gap between stator and rotor. At the same time, extruded and impacted by the centrifugal force, the material is preliminarily dispersed and emulsified. At least 15m/s (max 40m/s) linear velocity will produce at the outer end of highly rotated rotor. And strong mechanical and hydraulic shearing, hydraulic rubbing, impacting and tearing make the material be completely dispersed, emulsified, homogenized and broken, meanwhile eject through the stator slot. A high shear emulsifying mixer is used to shear, disperse, impact materials through high-speed rotation of homogeneous head connected with the engine so that materials will become smoother to push the integration of oil and water. Sauce and fruit juice in food industry, ointment in pharmaceutical industry, products in petrochemical industry and printing ink in paint coating industry will all use the emulsifying mixer. During the experimental or industrial production process, the material will be mixed, stirred, dispersed, homogenized, emulsified and grinded. The material constantly ejects from the radial direction in a high speed. The flow direction is changed under the resistance of the material itself and the container wall. At the same time, under the suction force on upper and lower axial direction produced in rotor zone, two strong turbulent flows are formed. After several times of circulation, the process of dispersing, emulsifying and homogenizing the material finally finishes.


III. Features of emulsifying mixer

1. Three-level online dispersing emulsifying mixer

2. Three-level stator and rotor: 2G (thick) 4M (medium) 6F (fine) 

3. Perfect choice of steady homogenous emulsion and suspension liquid

4. Modularized dispersing head can be freely assembled and easily maintained

5. Only a single treatment can get concentrated particle size distribution.

6. Electrodeless speed regulation (frequency changer)

7. All contacted materials are SS316

8. According with CIP/SIP Cleaning Standard and fit for food and medicine production.

9. Has acquired 3A Certificate awarded by Food and Drug Administration (FDA).


IV. Application

1. Cream, cosmetics, toothpaste, fruit juice, saline solution, catalyst, polymer emulsified liquid, pesticide, herbicide, bactericide and so on.

2. Grinding equipment, homogenizing equipment, shearing equipment, emulsifying equipment, dispersion equipment, mixing equipment, stirring equipment, solid-liquid mixing equipment, powder-liquid mixing equipment, powder mixer, mixing disperser, dispersing emulsifying mixer, shear emulsifying mixer, emulsifying homogenizer, shear homogenizer, mixing and stirring, high shear emulsifying mixer, high shear disperser, high shear stirring equipment, high shear emulsifying dispersing equipment, high shear emulsifying homogenizing equipment.

Equipment series: blender, mixer, disperser, emulsifying mixer, shearer, homogenizer, grinder, colloid grinder

Use of serial equipment: online, batch, pipeline, pipe, continuous, semi-continuous.
 

 

V. Applied range

Applied to cosmetic emulsion, mucilage and any other products involving the process of stirring, homogenizing, smashing, suspension and dissolution to meet different technological requirements and extend applied range.

 

VI. Machine features

Stable operation, little noise, convenient cleaning, flexibility, continuous use; can have super-fine dispersion and emulsification for materials; can be widely used in emulsification, homogenizing and dispersion in industrial production.

 

VII. Application fields

The emulsifying mixer is widely applied in many fields, such as adhesion agent, paint coating, cosmetics, food, medicine, plastic resin, dyeing, printing ink, asphalt and so on.

Fine chemical industry: plastic, filler, tackifier, resin, sealant, sizing agent, surfactant, carbon black, defoamer, brightener, leather auxiliary, coagulant and so on.

Petrochemical industry: heavy oil emulsifying, diesel oil emulsifying, lubricating oil and so on.

Daily chemical industry: washing powder, concentrated washing powder, liquid detergent, various cosmetics, skin-care products and so on.

Coating and ink: emulsion paint, interior and exterior wall coating, water-based and oil-based paint, nano-coating, coating additive, printing ink, marking ink, textile dyestuff, pigment and so on.

Biological medicine: sugar-coating, injection, antibiotics, protein dispersant, emulsifiable paste, health products and so on.

Pesticide and chemical fertilizer: pesticide, herbicide, emulsifiable oil, pesticide adjuvant, chemical fertilizer and so on.  

Food industry: chocolate crusts, fruit syrup, mustard, slag pancakes, salad dressing, soft drinks, mango juice, tomato pulp, sugar solutions, edible essence, additives and so on.

Nano materials: nano calcium carbonate, nano coating, various nano material additives and so on.

Road asphalt: ordinary asphalt, modified asphalt, emulsifying asphalt, modified emulsifying asphalt and so on.

 

VIII. Industry development

The machining tool of emulsifying mixers has become one of strengths of the processing industry in our country. The vacuum homogeneous emulsifying mixer and high shear emulsifying mixer are both new products with advanced world level that have realized volume production for several years. Although the emulsifying mixer industry in our country has made such remarkable achievements.

The emulsifying mixers in our country have relatively complete varieties, but the specifications are not perfect enough; the host products develop relatively well, but accessory machinery still falls behind; high-end products and automation products are insufficient with low proportion of emulsifying mixers. Most enterprises in our emulsifying mixer industry are still state-owned business restricted by state-owned system. Because of the inflexible mechanism, the overall development speed and the development rate of new products are considered slow. The accuracy, reliability and stability of our emulsifying mixer products are supposed to be further enhanced. The industrial competition at home and abroad is increasing intensified.
 

 

Shipping & Return Policy

KOSBEST Industry provide the buyers safest shipping and best machine to worldwide !!

Shipping & Return Policy

KOSBEST Industry provide the buyers safest shipping and best machine to worldwide !!